Ignition System

Ignition Transformer

The "spark" of combustion. Ignition transformers step up standard mains voltage to high voltage (8kV-14kV) to create a powerful electric arc that ignites the fuel-air mixture.

How It Works

An ignition transformer takes line voltage (120V or 230V) and steps it up to a high voltage, typically between 8,000V and 14,000V. This high voltage is delivered to the ignition electrodes (spark plugs) inside the burner head.

The potential difference creates an electrical arc across the electrode gap. This arc generates intense heat, sufficient to vaporize and ignite atomized oil or gas, initiating the combustion process.

Types of Transformers

Inductive (Traditional)

Uses copper windings and an iron core. Generates output at mains frequency (50/60Hz).

  • Very robust and durable
  • Heavy and bulky
  • Lower spark intensity compared to electronic

Electronic

Uses solid-state electronics to generate high frequency output (approx. 20kHz).

  • Compact and lightweight
  • Higher spark energy (hotter spark)
  • More sensitive to heat and voltage spikes

Duty Cycle (ED)

The Duty Cycle (ED) indicates how long the transformer can operate continuously within a specific time frame without overheating.

ED 33%Intermittent duty. Typically used for standard gas/oil burners where the spark is only needed for ignition (3-5 seconds).
ED 100%Continuous duty. Used in applications where the spark must be maintained constantly (e.g., flares, some waste oil burners).

Common Issues

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Weak Spark

Caused by aging components or low input voltage. May fail to ignite fuel, leading to lockout.

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Grounding / Shorting

High voltage cables with cracked insulation can arc to the burner chassis instead of the electrodes.

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Electrode Gap

Incorrect gap (too wide or too narrow) prevents proper arc formation. Check manufacturer specs (typ. 3-5mm).

Leading Manufacturers

  • DanfossEBI series (Electronic)
  • FidaCompact electronic units
  • CofiTraditional & electronic
  • BrahmaTC/TD series
  • AllansonNorth American standard

Did you know?

Single-pole transformers use the burner chassis as the ground return path, while two-pole transformers have two high-voltage cables for a "floating" spark.